Atomic characterization of Si nanoclusters embedded in SiO2 by atom probe tomography
© Roussel et al; licensee Springer. 2011
Received: 6 September 2010
Accepted: 23 February 2011
Published: 23 February 2011
Silicon nanoclusters are of prime interest for new generation of optoelectronic and microelectronics components. Physical properties (light emission, carrier storage...) of systems using such nanoclusters are strongly dependent on nanostructural characteristics. These characteristics (size, composition, distribution, and interface nature) are until now obtained using conventional high-resolution analytic methods, such as high-resolution transmission electron microscopy, EFTEM, or EELS. In this article, a complementary technique, the atom probe tomography, was used for studying a multilayer (ML) system containing silicon clusters. Such a technique and its analysis give information on the structure at the atomic level and allow obtaining complementary information with respect to other techniques. A description of the different steps for such analysis: sample preparation, atom probe analysis, and data treatment are detailed. An atomic scale description of the Si nanoclusters/SiO2 ML will be fully described. This system is composed of 3.8-nm-thick SiO layers and 4-nm-thick SiO2 layers annealed 1 h at 900°C.
Since the discovery of photoluminescence of porous silicon by Canham in 1990 , nanostructured silicon systems have been extensively studied. Indeed, it exhibits properties (light emission, carrier storage, quantum confinement...) which lead to plenty of potential applications (photovoltaic cells, light amplifiers, nanoscale memory devices...) compatible with silicon integration technology [2–5]. Silicon nanoclusters (Si-nc) embedded in silica matrix is commonly considered as one of the most promising of these systems [6–9].
Si-ncs are usually produced by annealing silicon-rich silicon oxide (SRSO) to precipitate Si clusters in a silica matrix [10, 11]. This SRSO can be obtained by different processes, such as ion implantation  or atomic deposition processes like chemical vapor deposition  and magnetron sputtering . An efficient way to synthesize size-controlled Si-nc consists in sandwiching a SRSO layer between two SiO2 layers that prevent the excess of silicon from diffusing outside the SRSO film. Such a multilayer (ML) structure limits the Si-nc growth either during the growth or during the final step of annealing . This fabrication process allows for controlling the major structural characteristics of the nanoclusters (size, composition, distribution and interface nature) for the achievement of the optimized optical properties of the device. Consequently, SRSO/SiO2 ML is a structure which has been intensively experimentally studied to quantify the correlation between Si-nc size and Si-nc properties [15–20]. However, conventional techniques suffer from drawbacks which prevent an accurate determination of the structure in these Si/SiO2 systems. Photoluminescence is one of the most usually used technique for such systems. Yet, it provides information only on the optical properties of Si-nc but no direct information about structural characteristics . High-resolution transmission electron microscopy (HRTEM) for instance is not able to give satisfactory information about the composition of a particle and its surrounding chemistry and on the size distribution because misoriented and amorphous particles are excluded from the high-resolution image [21, 22]. Most of the recent studies report the use of EFTEM to measure the size distribution of Si-nc [23–25]. As mentioned by Schamm et al., such size distribution measurements are based on the deconvolution of Si peak on EELS spectra. Besides, it gives only access to planar projection of three-dimensional (3D) objects, and Si-nc size strongly depends on data treatment and contrast enhancement. In addition, small clusters cannot be detected. These considerations lead to uncertainty as regards size distribution. Phase composition can also be extrapolated from EELS spectra. However, composition can only be determined under given assumptions like monodisperse Si-nc . Finally, electron tomography has been performed by Yurtsever et al. . This technique provides a 3D distribution of Si-nc. However, it does not allow quantitative composition measurements and can be tricky when it comes to small object (less than 1-2 nm). As the optical and electrical properties of nanocrystals are strongly dependent on these characteristics, a good understanding of phase separation and diffusion mechanisms will allow proposing a modeling of the growth and thus to improve the elaboration process at low cost. In order to achieve new information that complete or support the published one, atom probe tomography (APT) was performed in order to study the microstructure of SRSO/SiO2 MLs. This technique is able to provide a 3D chemical map of the sample at an atomic scale, allowing a very accurate and direct characterization of Si-nc in SiO2.
SRSO/SiO2 MLs elaboration
SRSO/SiO2 MLs are synthesized by reactive magnetron sputtering. SiO2 pure targets are sputtered on 2" -oriented wafer. Silica layers are deposited under pure argon plasma. As hydrogen has the ability to reduce oxygen, 50% H2 + 50% Ar plasma is used to deposit SRSO layers containing approximately 50 at.% of silicon. The thickness of each layer is tuned by the sputtering time. After the deposition, HRTEM analysis allows for accurately calibrating the thicknesses of SiO2 and SRSO layers that are estimated to be 4 and 3.8 nm, respectively. The deposition process was fully described in a previous article . Samples are deposited with a power density of 1.3 W cm-2 at 650°C, and a first annealing treatment is realized after the deposition during 1 h at 900°C under N2. These conditions have already shown their efficiency to promote phase separation of the system.
where m is the mass of the evaporated ion (in kg), n its electronic charge, L the distance between the tip and the detector (in m), and t the time of flight of the ion (in s). This calculation permits identifying the chemical nature of evaporated ions. The use of some geometrical arguments and knowledge of the position of the impact of an ion on the detector permit calculating its position on the specimen, before the evaporation. These data enable the 3D reconstruction of the sample at the atomic scale. So far, the APT technique was restricted to metallic materials, but the recent implementation of femtosecond lasers permits the analysis of semi-conductors and dielectric materials. Instead of electric pulses, the ionization and the field evaporation of the surface atoms are triggered by the superposition of laser pulses. In this case, UV (343 nm) femtosecond laser pulses (50 nJ, 350 fs, 100 kHz) were used. In this study, APT analyses are carried out on a laser-assisted wide-angle tomographic atom probe (LA-WATAP) .
Sample preparation for APT
As mentioned above, APT samples need to be prepared in the form of a sharp tip. The radius of curvature of the tip must be less than 50 nm to create a high electric field. The sample preparation is carried out using a focused ion beam (FIB) instrument. The Ga+ ion beam is able to etch samples, and nanoscaled structures can be extracted from bulk materials. In order to prevent any Ga ions' implantation or sample degradation, a sacrificial platinum layer is deposited before every milling step (approximately 400 nm). This deposition is realized directly in the FIB instrument using the gas injection system.
Results and discussions
Size distribution and number density of Si-nc
The size of the precipitates varies from 0.5 to 4.5 nm. The mean cluster diameter is 2.9 nm. More than 50% of the particle sizes lies in the range of 3-4 nm which is approximately the size of the SRSO sublayer (3.8 nm). The number density of particles is deduced from the number of particle in SRSO layers over these layers' volume. No cluster with a size greater than the SRSO layers was detected indicating that Si atoms in excess diffuse only in the SRSO layers. In this case, number density is estimated to be 9.0 × 1018 ± 1.0 × 1018 cm-3. This density is very close to the theoretical number density of particles if all Si excess form precipitates of 3.8-nm-diameter with a layer thickness of 11.5 × 1018 cm-3.
In conclusion, APT has been used in this study to investigate SRSO/SiO2 ML containing Si-nc. We demonstrated that APT is able to provide a chemical map of such systems in 3D. Such analysis, at the atomic scale, allows for accurate and direct measurement of structural parameters like phase composition, size distribution, or chemical information on individual particle. For instance, it was established that for a 3.8-nm-thick SRSO containing 26% of silicon in excess, a 1 h of annealing treatment at 900°C induces the precipitation of Si-nc with a mean diameter of 2.9 nm and a number density of 9 × 1018 cm-3. There remains 13% silicon excess in the SRSO layer, evidencing that phase separation is not complete. It can be assumed that further annealing treatment will result in the precipitation of the remaining Si excess, the increase of mean diameter, and the disappearance of small precipitates. Such information becomes easily accessible thanks to APT technique. Besides, such data are crucial to understand correlation between characteristics and photoluminescence or electrical properties of Si-nc, as well as the modeling of the kinetic of phase separation in these nanostructured systems, which are beneficial for the improvement of the elaboration processes.
This study was supported by the upper Normandy Research and the French Ministry of Research in the framework of Research Networks of Upper-Normandy. The authors also acknowledge "Le Fond Européen de Développement Régional" (FEDER) for his support.
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