Introduction

Low-dimensional nanostructures have received great attention due to their unique and unusual properties in many research fields related to nanoscience and nanotechnology [1]. One of the low-dimensional nanostructures, namely the one-dimensional (1D) nanowire, has a high aspect-ratio, making it suitable for future electronic and thermoelectric devices and new types of sensors [2, 3]. In particular, it is believed that the classical size effect and quantum confinement effect in 1D nanowire play a crucial role in enhancing thermoelectric performance [1, 4, 5]. Bismuth telluride (Bi2Te3) is well known for its high thermoelectric figure-of-merit (ZT ~ 1) in bulk. Moreover, its thermoelectric performance is expected to be remarkably improved for nanowire structures as a consequence of the high thermoelectric power (S 2 σ) and suppressed thermal conductivity (κ) in the low-dimensional structures [6, 7]. More recently, Bi2Te3 has also been intensively investigated for the search of an efficient topological insulator since the observation of the quantum-spin-Hall-like phenomenon on the surface of a material even without the applied magnetic fields. Topological insulator materials show almost dissipationless surface conduction because of the high spin degeneracy caused by the spin--orbit coupling, although they behave like an insulator in bulk. Unlike the bulk Bi2Te3, the existence of the surface states in 1D Bi2Te3 nanowires has been predicted only by theory [8, 9]. Since the theoretical expectation, numerous synthesis methods of Bi2Te3 nanowires have been developed over the past several years [1016]. As part of such efforts, we have already reported the simple Bi2Te3 nanowire growth using a stress-induced method with no catalysts, starting materials, and templates, which is called the on-film formation of nanowires (OFF-ON) [17, 18]. However, the one-step compound nanowire growth using this method is hard to establish the optimum conditions because diffusivity difference between multiple components often leads to nanowires grown with compositions different from a nominal stoichiometry in the thermal annealing step. In this article, a more reliable Bi2Te3 nanowire growth method is reported based on the OFF-ON process. Our approach is a two-step OFF-ON process. The first step involves pure Bi nanowire growth by the conventional OFF-ON method [17]. The second step is the in situ deposition of Bi2Te3 thin film onto a substrate including pure Bi nanowires, followed by thermal annealing. Bi2Te3 nanowires are synthesized through the inter-diffusion of constituent elements between the Bi nanowire core and the Bi2Te3 shell during this second step. Here, the reliability of this Bi2Te3 nanowire growth process and the quality of single-crystalline Bi2Te3 nanowires thus grown will be presented.

Experiment

Figure 1 illustrates the schematics of Bi2Te3 nanowires synthesis process based on the OFF-ON method. To synthesize Bi2Te3 nanowires, Bi nanowires are grown by the OFF-ON method in the first step [17]. For Bi nanowire growth, a Bi thin film is first deposited onto a SiO2/Si substrate at a rate of 32.7 Å/s by radio frequency (RF) sputtering under a base pressure of 10-7 Torr. Then, the Bi film on the SiO2/Si substrate is thermally annealed at 250°C for 10 h in an ultrahigh vacuum to grow Bi nanowires. Bi nanowires spontaneously grow to release the compressive stress acting on the Bi film, which is produced by the large thermal expansion coefficient difference between a Bi thin film (13.4 × 10-6/°C) and a SiO2/Si substrate ((0.5 × 10-6/°C)/(2.4 × 10-6/°C)) [17]. After the Bi nanowire growth is completed, a Bi2Te3 thin film is deposited onto the Bi nanowire-including SiO2/Si substrate using in situ RF sputtering under a base pressure of 10-7 Torr. The samples then undergo vacuum annealing at 350°C for 10 h. During this second step, Bi2Te3 nanowires are synthesized, as the component atoms are inter-diffused between the Bi core nanowire and the Bi2Te3 surface layer. Moreover, the excess Bi atoms evaporate due to the high annealing temperature (350°C) well above the melting point of Bi (271.5°C), leaving behind stoichiometric Bi2Te3 nanowires. The probability of Te evaporation is expected to be low, since the annealing temperature (350°C) is significantly lower than the melting points of Te (449.5°C) and Bi2Te3 (585°C). The whole process is very simple, as schematically depicted in Figure 1. To characterize Bi2Te3 nanowires in detail, atomic structure, crystalline quality, and composition are analyzed using high-resolution transmission electron microscopy (HR-TEM).

Figure 1
figure 1

Schematic representation of Bi 2 Te 3 nanowire synthesis method. Step 1: Bi nanowires are grown on the oxidized Si substrate by the OFF-ON method. Step 2: Bi2Te3 is deposited onto the substrate containing the Bi nanowires by in situ RF sputtering, which forms Bi-Bi2Te3 core/shell nanowires. Homogeneous Bi2Te3 nanowires are synthesized during the vacuum annealing at 350°C.

Results and discussion

TEM analyses of Bi2Te3 nanowires grown by the two-step process were performed. Bi2Te3 nanowires have a cylindrical shape, several tens of nanometers in diameter and several hundreds of micrometers in length. Figure 2 exhibits representative TEM images of a Bi2Te3 nanowire with a diameter of approximately 80 nm. From the selected area electron diffraction (SAED) pattern in the direction perpendicular to the longitudinal axis of the nanowire, it can be recognized that the Bi2Te3 nanowire is highly single-crystalline and its growth direction is [110]. A HR-TEM image confirms that the Bi2Te3 nanowire is oriented to [110] the direction with single-crystalline and defect-free atomic arrangements.

Figure 2
figure 2

A low-magnification TEM image shows an individual Bi 2 Te 3 nanowire with a diameter of 78 nm. A SAED pattern reveals that the Bi2Te3 nanowire is grown in [110] direction with high single-crystallinity. A high-resolution TEM image also indicates highly single-crystalline atomic arrangements without any defects.

To confirm the chemical composition of the Bi2Te3 nanowires, scanning TEM (STEM) and energy dispersive X-ray spectroscopy (EDS) were utilized. Figure 3a is a high-angle angular dark field (HAADF) STEM image of a Bi2Te3 nanowire with a diameter of 78 nm. The EDS line scan profiles show the uniform atomic distribution of Bi and Te elements through the whole nanowire, as displayed in Figure 3b. More importantly, the atomic ratios of Bi and Te are analyzed to be 39 ± 1 and 61 ± 1%, respectively. This reveals that the nanowire is composed of the thermodynamically stable, stoichiometric Bi2Te3 phase within the measurement error of STEM. The composition of Bi:Te = 2:3 is further confirmed by STEM elemental mappings across the same nanowire (see Figure 3c, d).

Figure 3
figure 3

Composition analysis of a Bi 2 Te 3 nanowire. (a) A HAADF image of the Bi2Te3 nanowire. (b) EDS line scan profiles showing the distributions of Bi (cyan, 39%) and Te (red, 61%) through the nanowire. (c,d) Elemental mapping images show the uniform distributions of Bi (cyan) and Te (red) along the nanowire.

Because our method for Bi2Te3 nanowires synthesis uses heterogeneous nanowire structures consisting of OFF-ON-grown Bi core and post-deposited Bi2Te3 shell, the homogeneity of final nanowires should be verified. The biggest concern may be a residual existence of an interface between the original core and the shell layers. To examine this possibility, cross-sectional TEM measurements of thin slices randomly taken from the nanowires were carried out. For the TEM sampling, dual-beam focused ion beam (FIB) was utilized based on the process depicted in Figure 4. Pt was deposited onto a Bi2Te3 nanowire to prevent any distortion during the dual-beam FIB processes (Figure 4a). Focused gallium (Ga) ion beam or electron beam generated from a fine nozzle makes it possible to deposit or etch a Pt film area selectively on the substrate. The Ga ion beam dissociates injected Pt-precursor molecules and removes the ligands from them on the selective area, resulting in local deposition of the Pt film. This is the well-known technique for TEM sampling [19]. Then, the Omni-probe of the dual-beam FIB tool took the etched TEM sample with a thickness of below 100 nm away from the SiO2/Si substrate. The final sample for TEM measurement is shown in Figure 4b. Figure 4c is the cross-sectional TEM image of a Bi2Te3 nanowire. From a HR-TEM image and SAED pattern of the part where a Bi core-Bi2Te3 shell interface was originally located, it is found that the synthesized Bi2Te3 nanowire has no interface inside and is crystalline across the cross section. These results indicate that the inter-diffusion of component atoms actively occurs between the Bi core and the Bi2Te3 shell during a 10-h annealing at the elevated temperature, with evaporation of excess Bi atoms at the nanowire surface.

Figure 4
figure 4

A cross section of a Bi 2 Te 3 nanowire. (a) Pt is deposited locally to protect Bi2Te3 nanowire during the dual beam FIB process. (b) A SEM image shows the cross section of Bi2Te3 nanowire. (c) A low-magnification TEM image of the cross section of Bi2Te3 nanowire. There is no interface between the original Bi core and the Bi2Te3 shell after annealing. A SAED pattern and a HR-TEM image reveal that Bi2Te3 nanowire is highly single-crystalline across the nanowire.

Conclusions

A simple and new synthesis method of quality single-crystalline Bi2Te3 nanowires combining the OFF-ON method with post-sputtering and annealing is demonstrated. In step one, Bi nanowires are grown by the conventional OFF-ON method. In step two, a Bi2Te3 thin film is in situ deposited onto the Bi nanowire-including substrate by RF sputtering, followed by the post-annealing at a high temperature well above the melting point of Bi. Bi2Te3 nanowires are synthesized during the high-temperature annealing by the atomic inter-diffusion between the Bi core and the Bi2Te3 shell. Indeed, our two-step growth method yielded homogeneous, stoichiometric Bi2Te3 nanowires with high single-crystallinity and no observable defects, which were hard to achieve using the conventional OFF-ON growth from a single compound source. These results are expected to facilitate the studies on high-efficiency thermoelectric devices and topological insulators taking advantage of Bi2Te3 nanowires.