Nucleant layer effect on nanocolumnar ZnO films grown by electrodeposition
© Tolosa et al.; licensee Springer. 2013
Received: 8 February 2013
Accepted: 13 March 2013
Published: 23 March 2013
Different ZnO nanostructured films were electrochemically grown, using an aqueous solution based on ZnCl2, on three types of transparent conductive oxides grow on commercial ITO (In2O3:Sn)-covered glass substrates: (1) ZnO prepared by spin coating, (2) ZnO prepared by direct current magnetron sputtering, and (3) commercial ITO-covered glass substrates. Although thin, these primary oxide layers play an important role on the properties of the nanostructured films grown on top of them. Additionally, these primary oxide layers prevent direct hole combination when used in optoelectronic devices. Structural and optical characterizations were carried out by scanning electron microscopy, atomic force microscopy, and optical transmission spectroscopy. We show that the properties of the ZnO nanostructured films depend strongly on the type of primary oxide-covered substrate used. Previous studies on different electrodeposition methods for nucleation and growth are considered in the final discussion.
KeywordsSpin coating Electrodeposition ZnO films DC magnetron sputtering
Nanostructured ZnO thin films required a controlled fabrication process for many applications based on semiconductor devices. ZnO thin films have been prepared by a wide variety of techniques such as pulsed laser deposition [1, 2], sputtering [3, 4], and electrodeposition with or without templates [5–8]. In particular, the electrodeposition technique has advantages over other processes due to its simplicity, low equipment cost, and the possibility of obtaining large-area thin films. Also, electrodeposition is an efficient and reliable technique for preparing ZnO nanocrystallites , nanowires [10, 11], and nanorods [5, 12]. One of the key elements to achieve high efficiency on nanostructured heterojunctions is the control on density, morphology, and crystallinity during growth . The resulting film surface morphology depends on a variety of parameters, like initial solution, ion concentration, bath temperature, etc. . To improve nanostructure morphology of electrodeposited films, post-heat treatments are usually applied . In this sense, the evolution of optical and morphological properties with the annealing temperature for ZnO electrodeposited films on FTO was analyzed in a previous work . Recently, it has been found that the presence of a seed layer plays an important role in the properties of the nanostructured films grown on top of them by different methods such as hydrothermal synthesis [17–19]. This seed layer guaranteed a well-defined orientation and alignment of the grown nanostructures, as well as optical property improvements due to their very low roughness and small particle size. Additionally, these primary oxide layers prevent direct hole combination when used in optoelectronic devices .
In this work, the influence of different seed layers on the structural and optical properties of electrodeposited ZnO nanorods is analyzed. The transparent conductive oxide layer as seed layer was prepared by three different methods: (1) spin-coated ZnO, (2) direct current (DC) magnetron sputtered ZnO, and (3) commercial ITO (In2O3:Sn)-covered glass substrates.
The ZnO growth process was also varied, taking into account previous studies on different electrodeposition procedures for nucleation and growth [5, 13]. Potentiostatic, galvanostatic, and pulsed-current electrochemical deposition methods were applied for each seed layer, analyzing their influence on the general properties of the obtained nanostructure.
We have analyzed morphological and structural properties by scanning electron microscopy (SEM) and atomic force microscopy (AFM), and optical properties by transmission spectra. Optical bandgap was determined by Tauc's plot.
ZnO spin coated on ITO
A ZnO nucleant layer of 20-nm thickness and wurtzite crystalline structure was obtained by spin-coating technique. The substrates were 3 × 3-cm2 ITO (indium tin oxide)-sputtered glass (resistivity at room temperature, 15 Ω/cm2) from Asahi Glass Company (Tokyo, Japan). The solution used was a reagent-grade (RG) zinc acetate [Zn(CH3COO2) · 2H2O] dissolved in RG methanol in a 0.02-mol/l solution.
Previously, the substrate was cleaned with neutral soap for 10 min in ultrasonic bath, 10 min in distilled water, 10 min in isopropanol, and finally dried with N2. The spin-coating process was done dropping 0.2 ml of solution on the cleaned substrate and rotating it at 3,000 rpm. Then, heat treatment at 80°C was necessary to evaporate the organic component from the layer.
ZnO sputtered on ITO
The second ZnO nucleant layer was prepared by DC sputtering process on the same ITO substrate described in the section ‘ZnO spin coated on ITO’ from a ZnO target of 99.999% purity. A homemade sputtering system with a power of 100 W, 2 × 10−2 mbar of Ar pressure, and a substrate temperature of 300°C was used. The layer obtained has 60-nm thickness and a stable wurtzite crystalline structure.
Growth of ZnO nanorods on three different substrates
ZnO nanorods were obtained by electrochemistry technique in a classical three-electrode electrochemical cell, with the spin-coated ZnO films, sputtered ZnO films, or ITO substrates as the working electrode. A platinum sheet and Ag/AgCl (3 M KCl) were used as auxiliary and reference electrodes, respectively. The electrolyte used was 5 × 10−3 M ZnCl2 (RG) and 0.1 M KCl (RG) solution with O2 saturation working at 70°C during the whole electrodeposition process. The experiments were carried out in an Autolab PGSTAT302N potentiostat (Metrohm, Utrecht, The Netherlands) with an ADC 10M card for ultrafast measurement acquisition (one sample every 10 ns). The electrochemical experiments were performed potentiostatically for 10 min, galvanostatically for 10 min, and by pulsed current at a frequency of 0.5 Hz for 20 min, for each of the substrates.
Reaction A: Zn+2 + 0.5 O2 + H2O→ 2e− + Zn(OH)n
Reaction B: Zn+2 + 0.5 O2→ 2e− + ZnO
Electrochemical parameters for each nucleant layer used
Results and discussion
Scanning electron microscopy and atomic force microscopy
The morphological and structural ZnO nanorod properties for each different substrate were analyzed by SEM (JSM-6300, Jeol scanning electron microscope, JEOL, Tokyo, Japan) operating at 20 kV and AFM (Veeco Multimode, Veeco Instruments Inc., Plainview, NY, USA).
As shown in Figure 5, the transmission behavior is strongly dependent on the substrate used in the electrodeposition process, with all of them being transparent at wavelength above 350 nm. Spin-coated and sputtered substrates show similar features on the transmission signal for the galvanostatic and pulsed-current processes used. On the contrary, both processes have a significant difference on ITO substrate, with the one obtained by pulsed current having better transmission.
The ZnO obtained revealed a poor crystalline nanostructure when the potentiostatic growth method was applied for the three substrates used. This effect can be seen in the optical behavior of the transmission curves where the optical bandgap is not clearly defined due to electronic defects inside the structure. The best optical result is for the spin-coated substrate, in agreement with the AFM analysis (Figure 3), which shows a homogeneous nanostructure.
Optical bandgap for ZnO nanorods obtained by electrodeposition on different substrates
Pulsed current on ITO
Galvanostatic on ITO
Pulsed current on spin-coated ZnO
Galvanostatic on spin-coated ZnO
Pulsed current on sputtered ZnO
Galvanostatic on sputtered ZnO
The optical bandgap for all samples obtained is in agreement with the theoretical ZnO bandgap , although the results show that galvanostatic electrodeposition on ITO substrate is quite different from the other ones, which was expected from microstructure analysis.
In the present work, the influence of the nucleant layer on the process of vertically aligned ZnO nanowires grown using electrochemical reactions has been described and analyzed. It can be concluded that the nucleant layer has a crucial role in the morphological, structural, and optical properties of the electrodeposited material. In this sense, the spin-coated substrate has demonstrated to be the more easily controlled in order to obtain optimal electrodeposited nanostructures.
We thank Prof. A. Segura of the Universitat de València for the facilities with the sputtering equipment. This work was supported by the project PROMETEO/2009/074 from the Generalitat Valenciana.
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