Microstructures and mechanical performance of polyelectrolyte/nanocrystalline TiO2 nanolayered composites
© Zhang et al.; licensee Springer. 2013
Received: 20 November 2012
Accepted: 6 January 2013
Published: 21 January 2013
Biological materials with hierarchically laminated structures usually exhibit a good synergy between strength and fracture toughness. Here, we show that a bio-inspired (polyelectrolyte (PE)/TiO2)4 nanolayered composite with a thickness ratio of TiO2 and amorphous PE layers of about 1.1 has been prepared successfully on Si substrates by layer-by-layer self-assembly and chemical bath deposition methods. Microstructures of the nanolayered composite were investigated by scanning electron microscopy, secondary ion mass spectroscopy, and high-resolution transmission microscopy. Mechanical performance of the composite was characterized by instrumented indentation. The composite consisting of 17.9-nm-thick nanocrystalline TiO2 and 16.4-nm-thick amorphous PE layers has a strength of about 245 MPa, which is close to that of shells, while the fracture toughness of the composite, KIC = 1.62 ± 0.30 MPa · m1/2, is evidently higher than that of the bulk TiO2. A possible strategy to build the composite at nanoscale for high mechanical performance was addressed.
KeywordsBio-inspired nanolayered composite Layer-by-layer self-assembly Chemical bath deposition Mechanical property
Biological materials (such as bones or shells, etc.) with multiscale and hierarchical structures consisting of thick, hard inorganic mineral layers and thin, soft organic layers exhibit an excellent combination of strength and toughness [1, 2]. Although a number of metallic multilayered/laminated composites produced by various methods [3, 4] had revealed a high strength and a potential improvement of plasticity without losing strength owing to the contribution of the laminated structures and interfaces , a few efforts had been made to design and synthesize bio-mimetic laminated materials with submicron-thick inorganic layers [6–11]. Theoretically, Gao et al.  demonstrated that when the critical length scale of the mineral inorganic platelets in natural materials drops below approximately 30 nm, the biomaterials became insensitive to flaws, i.e., the strength of a perfect mineral platelet was maintained despite defects. This intrigued us to design and synthesize the artificial counterparts of this composite with nanometer-thick constituent layers less than 30 nm.
In this work, a variation method of combination of traditional chemical bath deposition (CBD) [10, 13] and layer-by-layer (LBL) self-assembly  methods was conducted to prepare a layered structure stacked alternately by nanocrystalline TiO2 and polyelectrolyte (PE) layers with thicknesses less than 30 nm. Microstructures and mechanical properties of the nanolayered composites (NLCs) were investigated.
Silicon (001) substrates (3 × 10 mm2) were immersed in Piranha solution  for 20 min at 60°C after ultrasonic cleaning in acetone. A negatively charged hydrophilic Si-OH layer was formed on the Si surface. Owing to the electrostatic attraction of oppositely charged polyions, three different PEs, poly(ethyleneimine) (PEI), poly(sodium 4-styrenesulfonate) (PSS), and poly(allylamine hydrochloride) (PAH), were selected as polycation, polyanion, and polycation, respectively, and the organic polymer layers were assembled by LBL deposition  of the three different PEs. The negatively charged Si substrates (after Piranha treatment) were alternately immersed into the three different PE solutions in the sequence (PEI/PSS)(PAH/PSS)3[10, 14], and the immersion in the respective polymer solutions was at room temperature for 20 min. A positively charged surface was formed by adsorption of PEI on silicon since PEI can give good covering of oxidized surfaces . The thickness of the PE layers was controlled by the number of dipping cycles into PAH/PSS solutions, while three dipping cycles were carried out in the present work to ensure the thickness of the PE layers to be less than 30 nm. Deposition of inorganic TiO2 layers onto the PE surface was accomplished in a 10 mM solution of titanium peroxo complex (TiO22+) and 30 mM HCl by the CBD procedure . In order to ensure the thickness of the deposited TiO2 layer to be less than 30 nm, the adopted deposition time and temperature were 2 h and 60°C, respectively. The PE/TiO2 NLCs with four bilayered periods ((PE/TiO2)4) were prepared finally by sequentially applying the LBL self-assembly and the CBD techniques.
Secondary ion mass spectroscopy (SIMS; ION-TOF TOF.SIMS 5, Münster, Germany) was utilized to determine the existence of Ti, O, C, and Si ions, as a function of depth below the film surface. A nanoindenter (Hysitron TI 900, Eden Prairie, MN, USA) with a Berkovich tip (tip radius approximately 50 nm) was used to determine the hardness (H) and modulus (E) of the NLCs at a constant loading rate of 20 μN/s at room temperature. The mean values of H and E were then obtained at an indentation depth of 10% to 20 % whole thickness of the NLC in order to eliminate substrate effects . Microindentation tests (LECO AMH43, St. Joseph, MI, USA) were conducted to evaluate fracture toughness of the NLCs following the method proposed by Xia et al. .
Results and discussion
Following the method to determine the fracture toughness (KIC) of a thin film bonded to a brittle substrate , when the indentation load was large enough applied to the Si substrate uncoated by the (PE/TiO2)4 NLC, microcracks initiated from four corners of the indent in the Si substrate and advanced into the (PE/TiO2)4 nanolayer-coated region, as indicated by an arrow in Figure 4b. Based on the measurements of the crack length, KIC of the (PE/TiO2)4 NLC was obtained as KIC = 1.62 ± 0.30 MPa · m1/2, which is almost a threefold increase in comparison to that of the single TiO2 layer of approximately 400 nm thick . One reason for the enhancement of KIC of the present NLC was attributed to energy dissipation via crack deflection along the inorganic/organic interface, as a general mechanism operated in artificial and natural multilayered architectures . Furthermore, since the present (PE/TiO2)4 NLC has an inorganic/ organic layer thickness ratio of about 1.1 and the TiO2 thickness is only 17.9 nm, it is believed that even if a crack initiates in the TiO2 layer with a thickness of 17.9 nm, the NLC would become more insensitive to flaws, as predicted by Gao et al. . The hierarchical structures in biological materials have shown a good synergy of high strength and good fracture toughness (damage tolerance). Li et al.  have revealed that the mineral layer in the nacre consists of nanocrystalline CaCO4 platelets, which facilitates grain boundary sliding. This also implies the possible activation of the grain boundary sliding mechanism in our NC TiO2 layers during deformation. The present results indicate that building the composite consisted of the amorphous PE and the NC TiO2 layers at nanometer scales may provide a possible strategy toward enhancing damage tolerance of the material even if the best optimum ratio of the organic layer to the NC inorganic layer still needs to be found.
The bio-inspired (PE/TiO2)4 nanolayered composite with an inorganic/organic layer thickness ratio of about 1.1, which consisted of nanocrystalline TiO2 and amorphous PE layers with thicknesses of 17.9 and 16.4 nm, respectively, was prepared on a Si (001) substrate by LBL self-assembly and CBD methods. The (PE/TiO2)4 nanocomposite has a strength of about 245 MPa, being close to that of the natural shell, while the fracture toughness of the nanocomposite, KIC = 1.62 ± 0.30 MPa · m1/2, is evidently higher than that of the single TiO2 of about 400 nm thick.
Chemical bath deposition
This work was supported by the National Basic Research Program of China (grant no. 2010CB631003) and partially supported by the National Natural Science Foundation of China (grant nos. 51171045 and 51071158).
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