Carbon-Coated SnO2 Nanorod Array for Lithium-Ion Battery Anode Material
© The Author(s) 2010
Received: 16 November 2009
Accepted: 5 January 2010
Published: 21 January 2010
Carbon-coated SnO2 nanorod array directly grown on the substrate has been prepared by a two-step hydrothermal method for anode material of lithium-ion batteries (LIBs). The structural, morphological and electrochemical properties were investigated by means of X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and electrochemical measurement. When used as anodes for LIBs with high current density, as-obtained array reveals excellent cycling stability and rate capability. This straightforward approach can be extended to the synthesis of other carbon-coated metal oxides for application of LIBs.
Rechargeable lithium-ion batteries (LIBs), as a dominant power source for portable electronic devices, have attracted much attention in the scientific and industrial fields . The present configuration of a lithium-ion battery involves a graphite anode, a cathode (LiCoO2) and a liquid organic-solution electrolyte . Numerous efforts have been made to develop useful alternative materials or design new structures of electrode to meet the demand for LIBs with high energy density, excellent cycling performance and environmental compatibility [3–12].
As an important cost-effective wide band n-type semiconductor, tin oxide (SnO2) has been widely applied in gas sensors, dye sensitized solar cells, transparent conducting coatings for glasses and electrodes. Besides, significantly believed to be potential building blocks for anode material of LIBs with its high theoretical specific capacity (718 mAh g−1) when compared to graphite (372 mAh g−1), nano-sized SnO2 has been intensively investigated for the last decades . However, the biggest bottleneck nowadays for future practical applications of SnO2 as an applicable active electrode material is that large volume expansion/contraction (~300%) during repeated charge–discharge processes result in the pulverization of materials, this leads to the electrical disconnection between the anode materials and the current collector, severely decreasing the cycling ability of electrodes [14, 15].
One-dimensional (1D) nanomaterials, such as nanowires and nanorods, have become the focus of intensive research because of their unique properties recently. So much attention has been paid on the fabrication of 1D nanomaterials as anodes for LIBs owing to their large surface-to-volume ratio and relatively short diffusion length, which is regarded to fundamentally update the electrochemical kinetic properties [16–18]. Typically, aligned nanowires/nanorods arrays of SnO2 have been demonstrated to be capable of providing more channels for efficient electron transportation than particle-based electrodes [19–21]. However, anodes of 1D nanostructure arrays still suffer from the fatal capacity decay. Therefore, optimizing the SnO2-based materials with high performance is quite urgent. Up to date, some metal oxides and carbon nanocomposites have been reported with both high capacity and capacity retention when employed as anode materials [7, 22–24], but well-designed SnO2 nanoarrays coated with carbon have not been reported to date.
In this study, directly grown carbon-coated SnO2 nanorod array on conducting bulk Fe–Co–Ni alloy substrate (atomic ratio of Fe:Co:Ni = 52.23:18.07:29.70) was made by a controllable hydrothermal method. Different from the traditional tedious technology of fabricating electrochemical electrodes, active materials have been directly grown on the electrode surface successfully. The robust firmness of oxide/substrate interaction ensures both the excellent electrical contact between active materials and the current collector and superior strain accommodation during preparation. Both the electrochemical advantages of array structure on conductive substrate and the electroactivity of carbon enhance the electrochemical performances of the novel array nanostructure. This new electrode is found to show high rate capability and long cycle life. To our knowledge, this is the first report on the application of carbon-coated SnO2 nanorod array electrode in LIBs. This new nanostructure has been demonstrated to be an ideal electrode as anode of LIBs.
Synthesis of Carbon-Coated SnO2 Nanorod Arrays
In a typical synthesis, 2 mmol SnCl4·5H2O and 35 mmol NaOH were dissolved in a mixture of distilled water and ethanol to form a transparent solution. The solution was transferred into a Teflon-lined autoclave (a piece of an ethanol/water washed Fe–Co–Ni alloy substrate was placed in the autoclave). The autoclave was placed in an electric oven at 180°C for 24 h before it was cooled down to room temperature. After the reaction, the substrate was washed with distilled water and dried in a vacuum oven at 60°C for 6 h. Then, 1.2 mmol of glucose was dissolved in the mixture of distilled water and ethanol to form a transparent solution. A piece of as-obtained SnO2 nanorod arrays on the conductive substrate was placed against the wall of the autoclave. Then, the mixed solution as mentioned previously was transferred to a 50-ml Teflon autoclave, which was then heated in an electric oven at 180°C for 18 h. After cooling down in air, the as-prepared product was washed with distilled water and dried in a vacuum oven at 100°C for 3 h. Hereafter, the substrate was carbonized at 450°C for 3 h under nitrogen flow to obtain carbon-coated SnO2 arrays.
The morphology of the as-prepared product was characterized by field-emission scanning electron microscopy (FESEM, JEOL, JSM-6700F). The sample was analyzed by X-ray diffractometer (XRD, Y-2000) with Cu Kα radiation (λ = 1.5418 Å) at a scan rate of 0.04°s−1. Transmission electron microscopy (TEM) observations were carried out on a JEOL JEM-2010 instrument.
Electrochemical cells were assembled in an argon-filled glovebox using the as-obtained SnO2 and carbon-coated SnO2 nanorod array on alloy as anode material, respectively, and lithium foil directly served as the counter/reference electrode. As electrolyte, 1 M solution of LiPF6 in ethylene carbonate (EC) and diethyl carbonate (DEC) (1:1 by volume) was employed. The charge–discharge cycling was performed by using a multichannel battery tester (model SCN, Bitrode, USA).
Results and Discussions
Morphology and Structure of Obtained Products
Throughout a complex polymerization of glucose at 180°C in the autoclave, scalable pencil-like SnO2 nanorod arrays employed as the templates were initially coated by organic carbonaceous layers on their outer surface. As could be obviously observed from naked eyes, the sample turned from gray to brown, indicating that desired organic carbonaceous layers on SnO2 nanorods were formed successfully . As reported in the literatures, glucose-derived carbon precursor (PS) can be readily integrated onto nanostructure in solution and furthermore carbonized at a temperature as low as 400°C, while tin oxide could be carbothermally reduced to metallic tin by carbon only if the temperature reaches 600°C . Accordingly, in this work, the overall carbonization process is finally determined at 450°C to avoid the destruction of SnO2 nanorod arrays. After heat-treatment at 450°C for 3 h under nitrogen atmosphere, the sample becomes black, indicating the existing carbon layer.
In summary, a new approach has been designed to prepare carbon-coated SnO2 nanorod array directly grown on metal substrate. The as-made electrodes of carbon-coated nanorods have shown good performances, which has excellent capacity retention (585 mAh g−1 after 50 cycles at 500 mA g−1) and cyclability (stable 320 mAh g−1 at 3,000 mA g−1). The array grown directly on current collector substrate provides good electronic transportation. Besides, carbon layer coated on the nanorods acts as both buffering cushion for the intrinsic large volume change and electrical conducting path. As a result, the capacity retention and cyclability of the electrode have been improved largely. The electrode design approach could be applicable for preparation of other electrode materials.
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