Introduction

Li4Ti5O12 is one of the most promising anode materials for Li-ion batteries even though it has lower specific capacity (175 mAh g-1) than does graphite (372 mAh g-1). One of the unique properties of Li4Ti5O12 is the negligible lattice change in the Li-ion insertion/desertion process, which provides good high-rate cycling stability [1]. The electrochemical properties of Li4Ti5O12 are dependent on its method of preparation. The conventional solid-state, sol-gel [2], hydrothermal [3], spray pyrolysis [4], and combustion [5] methods have been proposed for Li4Ti5O12 synthesis. Among these, the solid-state process is a simple method that is well suited for production scale-up. However, the solid-state process using TiO2 as a starting precursor requires lengthy heating with Li salts at high temperatures in order to obtain highly crystalline Li4Ti5O12[6]. As a result, particle size control is more difficult than that in hydrothermal or sol-gel method, and the resultant larger particles lead to poor capacity retention and rate capability.

Herein, we demonstrate the preparation of highly crystalline nanosized Li4Ti5O12 [nano-Li4Ti5O12] with a uniform particle size via a urea-mediated wet process, in which a TiO2 precursor with a large surface area is initially formed, followed by wet and solid-state processes with different Li sources, LiOH and Li2CO3, respectively. After subsequent heat treatment, the electrochemical performance of the resultant Li4Ti5O12 as an anode for Li-ion batteries is evaluated and discussed.

Experimental procedure

Preparation of TiO2 precursor

TiO2 nanoparticles with an anatase structure were prepared using the urea-mediated precipitation method [7], in which 0.015 M titanium trichloride (20% in 3% hydrochloric acid, TiCl3, Alfa Aesar, Ward Hill, MA, USA) and 3.0 M urea (99.3%, (NH2)2CO, Alfa Aesar, Ward Hill, MA, USA) were dissolved in deionized [DI] water at room temperature. The solution was heated at 90°C to 100°C for 4 h with magnetic stirring. Precipitates were obtained by centrifugation and repeated washing (five times with DI water and once with anhydrous ethanol). The powders were dried at 100°C for several hours in a vacuum oven.

Preparation of Li4Ti5O12

Wet process

Stoichiometric amounts of the prepared TiO2 nanopowder were dispersed in DI water by sonication for 2 h. A stoichiometric amount of LiOH (98%, Sigma-Aldrich, St. Louis, MO, USA) was then dissolved in the solution with stirring. The resulting white-colored suspensions were heated at 110°C to evaporate water. Finally, the powder was calcined at various temperatures in air to afford Li4Ti5O12.

Solid-state process

For the solid-state process, Li2CO3 (99%, Sigma-Aldrich, St. Louis, MO, USA) was chosen as the Li source. The stoichiometric mixture was agitated for 24 h with a zirconia ball in absolute ethanol, dried, and calcined at various temperatures in air.

Characterization of TiO2 precursors and Li4Ti5O12 nanoparticles

The powders were characterized by X-ray powder diffraction [XRD] (D/max-2500 V, Rigaku, Tokyo, Japan), Brunauer-Emmett-Teller [BET] (Belsorp-mini II, BEL Japan Inc., Osaka, Japan) surface area determination, high-resolution transmission electron microscopy [HRTEM] (JEM-3000F, JEOL, Tokyo, Japan) at an accelerating voltage of 300 kV, and field-emission scanning electron microscopy [FESEM] (JSM-6700F, JEOL, Tokyo, Japan).

Electrochemical analysis

A mixture consisting of 70 wt.% of the active materials, 15 wt.% Super P carbon black (MMM Carbon, Brussels, Belgium), and 15 wt.% Kynar 2801 binder (PVDF-HFP, Arkema Inc., King of Prussia, PA, USA) was dissolved in 1-methyl-2-pyrrolidinone (Sigma-Aldrich, St. Louis, MO, USA) solvent for uniform dispersion of the active materials on a Cu foil to obtain positive electrodes. Then, the solvent was evaporated in a vacuum oven at 100°C. A Swagelok-type cell was assembled in an Ar-filled glove box in order to protect the cell from oxidation and moisture. A Li metal foil (negative electrode) and the prepared mixture (positive electrode) were saturated with a liquid electrolyte obtained by dissolving 1 M LiPF6 in ethylene carbonate and dimethyl carbonate (1:1 by volume, Techno Semichem Co., Ltd., Sungnam, South Korea). Li4Ti5O12 powders were analyzed by the galvanostatic discharge/charge cycling method and cyclic voltammetry [CV] measurements with a battery cycler (WBCS 3000, WonATech, Seoul, South Korea). Each cell was cycled through a voltage range of 1.0 to 2.5 V versus Li/Li+.

Results and discussion

The XRD pattern (Figure 1a) for precursor powders indicated that they comprised anatase-phase TiO2 (Joint Committee of Powder Diffraction System [JCPDS] #21-1272). The TiO2 morphology was found to be flower-like clusters of 50 nm in size, which comprised tiny aggregated nanorods (Figure 1b). For this reason, the powder had an extremely large surface area, 267 m2 g-1, as confirmed by BET surface area measurements. In addition, the electron diffraction (selected area electron diffraction [SAED]) pattern of the selected area coincided with that of anatase TiO2, as shown in the inset of Figure 1b.

Figure 1
figure 1

Characterization of TiO 2 products. (a) A typical XRD pattern. (b) A TEM image of TiO2 precursor powders. The inset in (b) shows SAED patterns. (By Jin YH et al.).

In order to obtain nano-Li4Ti5O12 with a sufficiently large surface area, the TiO2 powders prepared as mentioned above were used as precursors. After mixing the TiO2 precursor with LiOH and Li2CO3 through wet and solid-state processes, respectively, both mixtures were calcined at 700°C and 800°C and were found to mainly comprise the cubic Li4Ti5O12 phase (JCPDS #49-0207; Figure 2). However, the Li4Ti5O12 powders prepared through the wet process had an undesirable (Li-inactive) secondary phase, Li2TiO3 (JCPDS #33-0831), even after calcination at 800°C as confirmed by the XRD peak at 2θ = 35.6°. As opposed to the powders prepared by the wet process, those prepared through the solid-state process showed an almost pure Li4Ti5O12 phase with negligible secondary phases.

Figure 2
figure 2

XRD patterns of Li 4 Ti 5 O 12 powders. Li4Ti5O12 prepared through wet and solid-state processes and subsequently calcined at 700°C and 800°C for 4 h. (By Jin YH et al.).

Figures 3a, b show the typical FESEM and HRTEM images of the Li4Ti5O12 powders prepared through the solid-state process. Small and uniformly sized Li4Ti5O12 particles (50 to 100 nm) were obtained even if the calcination temperature was 700°C, which could be attributed to the unique TiO2 nanoprecursors with extremely large surface areas. These Li4Ti5O12 powders were further investigated by HRTEM, as shown in Figure 3c. The typical HRTEM image was recorded from a single particle with lattice fringes of approximately 0.496 nm, which corresponded to the (111) interplanar spacing in Li4Ti5O12. The presence of single-phase Li4Ti5O12 was also confirmed from the SAED patterns shown in the inset of Figure 3c.

Figure 3
figure 3

FESEM and HRTEM images. (a) FESEM image of a typical Li4Ti5O12. (b) Low-magnification HRTEM image of Li4Ti5O12. (c) HRTEM image of Li4Ti5O12 powders prepared through the solid-state process and subsequently calcined at 700°C for 4 h. The inset in (c) shows SAED patterns. (By Jin YH et al.).

Nanostructured electrode materials help in enhancing the performance of Li-ion batteries by providing higher electrode/electrolyte contact areas, shorter Li+ diffusion lengths (L) in the intercalation host (smaller time constant (τ); τ = L2/2D, where D is the coupled diffusion coefficient for Li+ and e-), and better accommodation of the Li-ion insertion/extraction strain [8, 9]. Figure 4 shows the electrochemical activity of nano-Li4Ti5O12 powders that were prepared through the solid-state process. These CV measurements were carried out during the first cycle using a half cell with Li metal foil as the negative electrode, operating at 0.3 mV/s. Clear cathodic and anodic peaks appeared at approximately 1.46 and 1.7 V, respectively, for the Li intercalation/deintercalation, in accordance with the pair of peaks reported for Li4Ti5O12 powders [10]. The following electrochemical reaction of Li4Ti5O12 with Li has been suggested [11]:

Figure 4
figure 4

Electrochemical performance of Li 4 Ti 5 O 12 . (a) A cyclic voltammogram of Li4Ti5O12. (b) Charge-discharge profiles of Li4Ti5O12 powders prepared through the solid-state process and subsequently calcined at 700°C for 4 h. (By Jin YH et al.).

L i 4 T i 5 O 12 +  3 L i + +  3  e -  L i 7 T i 5 O 12 .

Figure 4b shows the galvanostatic cycling characteristics of nano-Li4Ti5O12 powders that were prepared through the solid-state process. The first discharge capacity was 154 mAh g-1 over a voltage window of 1.0 to 2.5 V at a current rate of 1 C (175 mAh g-1; here, C is defined as three Li ions per hour and per formula unit of Li4Ti5O12 on the basis of the above equation). The reversible capacities were observed to be 135, 133, 131, 130, and 128 mAh g-1 after 100, 200, 300, 400, and 500 cycles, respectively. Indeed, it is interesting to note that the nano-Li4Ti5O12 electrode in this study shows superior long-term cyclability and negligible variation in reversible capacity upon cycling (0.013% fading per cycle between 100 and 500 cycles).

Figure 5 shows the rate capability of the nano-Li4Ti5O12 powders that were prepared through the solid-state process, for up to 20 C. The cells were charged and discharged at 1 C for the first 10 cycles, and then, the rate was increased in stages to 20 C. At a rate of 20 C, the capacity of the nano-Li4Ti5O12 powders was still high: 112 mAh g-1. This outstanding performance at high rates was much better than that afforded by any of the various types of Li4Ti5O12 nanostructures such as nanowires and nanoparticles [3, 12, 13]. In particular, the nano-Li4Ti5O12 powders calcined at 700°C exhibited better long-term cyclability as well as superior rate capabilities than those calcined at 800°C (Figure 5), possibly a result of the nanosize effect of the small particle size and large surface area.

Figure 5
figure 5

Rate capability of Li 4 Ti 5 O 12 . Cycling behavior at different C values for Li4Ti5O12 powders prepared through the solid-state process and subsequently calcined at 700°C and 800°C for 4 h. Solid and open circles indicate discharge and charge capacities, respectively. (By Jin YH et al.).

Conclusion

In summary, spinel-type nano-Li4Ti5O12 particles were synthesized by a solid-state process from a large-surface-area TiO2 precursor and subsequent calcination at 700°C. The average particle size of these nano-Li4Ti5O12 particles was 50 to 100 nm. High Li electroactivity was confirmed by CV experiments. The nano-Li4Ti5O12 particles calcined at 700°C showed a high Li storage capacity of 128 mAh g-1 after 500 cycles at 1 C and superior cycle performance (112 mAh g-1) even at a high rate of 20 C. The enhanced reversible capacity and cycling performance were attributed to the formation of highly crystalline, uniform nanoparticles, which make this nano-Li4Ti5O12 a potential host material for high-powder Li-ion batteries.