Background

Among the semiconductor materials, titanium dioxide attracts the great attention because of its chemical stability, biological inertness, low toxicity, and relatively low cost. TiO2 is a promising material for application in environmental photocatalysis, for the generation of electricity in the solar and fuel cells, gas sensors, optical and protective coatings, electrochemical devices, etc. [1, 2]. Nowadays, the efforts of researchers are directed on the selection of modifiers that would expand the functionality of TiO2 coatings without reducing their photocatalytic activity. For example, transition metals such as Co, Ni, and Mn are well known as magnetic materials, copper and many of its compounds have antibacterial properties. As was reported by D. Banneman [3], modification of TiO2 nanoparticles with d-metals having an unpaired electron leads to increase the photocatalytic activity. Doping with Co, Ni, and Mn ions increases the photocatalytic activity of TiO2 powders and changes magnetic properties of such materials [4]. The copper ion’s ability to increase the photocatalytic activity of titanium dioxide under UV irradiation in reaction of metallic copper deposition, decomposition of formic acid, cyanide and cyanate [5, 6] connected with the efficient capturing the electrons of the TiO2 conduction band on Cu2+ and Cu+ energy levels near conductive band in the band gap of TiO2. The increase of catalytic activity in photooxidation reactions can occur in the presence of Cu2+ ions through more efficient formation of H2O2 and active OH* radicals [7]. At the same time, decrease of the photoactivity of Mn+–TiO2 materials prepared by ion beam-induced CVD in comparison with TiO2 was reported in [8].

Compared with industrial production [6], the sol-gel synthesis is a simple, relatively inexpensive, and reliable method for receiving of mesoporous materials [9, 10] that achieves high chemical homogeneity of formed products with significant decrease of the heating temperature and duration of heat treatment. This is a promising approach for the synthesis of powders and films of individual oxides [11] and mixed oxide materials [12, 13], production of nanostructured TiO2 doped with nanoparticles of noble metals [14], or transition metal oxides, due to a number of its advantages: the possibility of controlling the size of the crystals and the phase composition, the production of transition crystal structures, and the formation of high surface area.

In this paper, template sol-gel synthesis of mesoporous titanium dioxide films modified with transition metal ions (cobalt, nickel, manganese, and copper) is reported. Phase composition, optical properties, and energy parameters (band gap Eg and flat band potential Efb) of the resulting materials are investigated. The aim of this work is to study the effect of 3d-metal dopants in TiO2 films on their photo- and electrocatalytic properties on the example of the photoreduction reaction of potassium dichromate under UV irradiation and electroreduction of oxygen, which is the basis of electrochemical sensors of O2, that today are widely used to determine the concentration of dissolved oxygen as in industrial processes and in medical practice.

Methods

Mesoporous TiO2, Con+/TiO2, Nin+/TiO2, Mnn+/TiO2, and Cun+/TiO2 films and powders were synthesized via templated sol-gel method according to [14] using Ti(OiPr)4, CuSO4 · 5H2O, Co(CH3COO)2 · 4H2O, Ni(HCOO)2 · 2H2O, MnCl2 · 4H2O as titania and 3d-metal sources, Pluronic P123 as template, and acetylacetone as complexing agent. The molar ratios of the components were as follows: Pluronic P123:acetylacetone:HNO3:Ti(OiPr)4 = 0.1:1:2:2. For film deposition onto glass or titanum substrates, dip-coating technique was utilized. After deposition of the film, gelation, and gel ripening, it was dried in air at room temperature for 2 h. The dried films were sintered at 400 °C. At this temperature, the ordered porous structure of the oxide film is formed. To facilitate structural investigations by X-ray diffraction (XRD), corresponding powders have been prepared via gelation of the films’ precursors, their drying in air with following heat treatment at 450 or 650 °C. XRD measurements were performed using a DRON-4-07 (Burevestnik, St. Petersburg) diffractometer (CuKα radiation with Ni filter) with Brag-Brentano registration geometry (2θ = 10–60o). The average size of crystallites was determined using Scherrer equation applied to the most intensive peak. The degree of the powder crystallinity was estimated as the ratio of integrated intensities, such as for the (101) line of the studied and reference standard samples (reference standard: TiO2, anatase 100%). Optical spectra of the films and powders were recorded using a Perkin-Elmer Lambda Bio 35 UV-Vis with integrating sphere Labsphere RSA-PR-20 in spectral diapason 200–1000 hm. The film thickness and refractive index were measured using a multi-angle ellipsometer LEF-3M (λ = 632.8 nm).

Photoelectrochemical investigations of the TiO2 and Mn+TiO2 electrodes were carried out in the wavelength range 250–600 nm in a quartz electrochemical cell under irradiation of a high-pressure xenon lamp, which gave light with a frequency of 20 Hz passing through a monochromator with spectral resolution of 1 nm and focused on the semiconductor electrode. The i ph spectra were expressed in units of quantum efficiency (electron/photon). Ag/AgCl electrode was used as the reference electrode on the pH value of the electrolyte. Electrocatalytic activity of Mn+/TiO2 films in the process of oxygen reduction was studied by means of the current-voltage dependencies measured in potentiodynamic mode using a specially designed electrochemical stand with the following characteristics: measured currents 2 × 10−9 ÷ 10−1 A, speed of the potential sweep 0.01 ÷ 50 mV/s, and the working range −4 ÷ +4 V.

Photocatalytic activity of the synthesized films has been checked in the process of Cr(VI) to Cr(III) photoreduction in water solution of K2Cr2O7 (C M= 2 × 104 M) in the presence of electron donor EDTA (C M= 2 × 104 M) at pH = 2. The open reactor with the reaction components (enabled continues inflow of oxygen) was irradiated with an UV light of mercury lamp PRK-1000 with P 0= 3 × 107 einstein dm3 s1 intensity. Running water was circulated through the jacket to ensure constant temperature of the magnetically stirred reaction mixture. During the experiments, concentration of reagents has been controlled with an UV-VIS spectrometer Perkin-Elmer Lambda-35.

Results and Discussion

Crystalline Structure of Mn+/TiO2 Nanocomposites

The diffraction reflex at low 2θ = 2 values in the diffraction patterns of the initial films and powders correspond to the ordered mesostructures formed by the template Pluronic. The absence of this reflex in the diffraction patterns of calcined powders indicates the disordering of organized structure in the process of crystallization of titanium dioxide. Investigation of the adsorption-desorption isotherms of nitrogen at −196 °C and the pore size distribution for the powders calcined at 450 °C showed that the mesoporous structure with an average pore size of 2.5–6 nm with specific surface area (SBET) from 147 (pure TiO2) to 224 m2/g for manganese samples was formed. Increasing the concentration of dopant ions from 1 to 5% insignificantly influenced on SBET.

The diffraction peaks in the XRD patterns of films calcined at 450 °C (Fig. 1a) can be attributed to the anatase [ID = 71–1168]. The average size of crystallites was determined using Scherrer equation applied to the most intensive peak (101) of anatase using the Scherrer formula. For TiO2 film, it was 8 nm, while for Co/TiO2, Ni/TiO2, Mn/TiO2, and Cu/TiO2 (5% of dopant)—14, 14, 15, and 15 nm, respectively. Thus, the addition of transition metal ions in the precursor films of TiO2 accelerates crystallization and contributes to the growth of crystals, similar to results [15]. Similarity in the Ti4+, Ni2+, Co2+, Mn3+, and Cu2+ ionic radii (68, 69, 72, 80, and 72 pm, respectively) allows the interstitial incorporation of the dopant ions into the anatase lattice [15, 16]. In the case of copper-containing films, such inclusion leads to a shift in the peak of 101 in diffraction pattern (Fig. 1b).

Fig. 1
figure 1

a XRD pattern of TiO2 (1), Co/TiO2 (2), Ni/TiO2 (3), Mn/TiO2 (4), and Cu/TiO2 (5) films doped with 5% of metal ions. b XRD patterns of TiO2 (1), Cu/TiO2 (5.5% Cu) (2) films and Gauss deconvolution of (101) peak (inset)

Figure 2a, b presented the structure of powders obtained from precursors of films that were calcined to 450 °C (a) and 650 °C (b). CoTiO3, NiTiO3, and Mn2O3 were detected in the XRD patterns of 5% Co/TiO2, Ni/TiO2, and Mn/TiO2 powders, respectively, when annealing temperature increased up to 650 °C. There were no displacements of the peaks of anatase or rutile in the XRD patterns of these powders, as it was observed for Cu/TiO2 films (≤5% Cu). Low-intensity phase reflexes of CuO, Cu2TiO3, and Cu3TiO4 for copper-containing systems were registered only at concentrations of Cu2+ ≥ 15%.

Fig. 2
figure 2

XRD patterns of Cu/TiO2 (1), Mn/TiO2 (2), Ni/TiO2 (3), and Co/TiO2 (4) powders doped with 5% of metal ions calcined at 450 (a) and 650 °C (b)

The presence of rutile phase was observed only in the samples of 5% Cu/TiO2 and 5% Mn/TiO2. The authors [17] have previously shown that the doping with manganese ions reduced the temperature of anatase-rutile phase transition. Concentration of rutile to the anatase in powder 5% Cu/TiO2 is negligible while in the manganese sample it was 41%.

Optical Properties of Films and Powders Mn+/TiO2

Obtained films were transparent, robust, and homogeneous. The refractive index and thickness of the films were measured by ellipsometry method. TiO2 film’s refractive index was 1.87 (2.55—for the bulk material), and the thickness was 64 nm. The smaller value of the refractive index of the films is due to the contribution of air (n = 1) to the developed pore structure in the effective refractive index of TiO2—air [18]. The refractive indexes of the films with Cu content of 5 and 20% are 1.94 and 1.66, and the thicknesses are 60 and 50 nm, respectively. The refractive indexes of the films containing 5% Co, 5% Mn, and 5% Ni were 1.92, 1.87, and 1.88, and the thicknesses were 95, 100, and 108 nm, respectively. Change of the thickness of the films can be attributed to a slight change in viscosity of the solution by adding an aqueous solution of salts of transition metals, as well as particularity of structure formation during annealing of the films. The absorption band in the UV region (λ = 380 nm) of diffuse reflectance spectra of the Mn+/TiO2 powders after heat treatment at 450 °C (Fig. 3a) can be attributed to the band gap excitation of anatase TiO2 which corresponds to the band to band transition from Ti 3d to O 2p levels. [19]. There is a significant bathochromic shift of the absorption edge for all powders doped with transition metal ions. When transition metal ions incorporated into the lattice, the dopant level appeared between the valence band and the conduction band of TiO2, thus altering the band-gap energy and shift the absorbance edge to the visible light region [20]. There are the formation of additional energy levels in the band gap of TiO2 and decrease the Eg value induced by transition metal ions [20, 21, 22]. Such energy changes in a number of cases (at low concentrations of dopants) can increase the sensitivity of the photocatalyst in the visible region of the spectrum [19].

Fig. 3
figure 3

Diffuse reflectance spectra of the powders prepared from the films precursors: TiO2 (1) and TiO2 doped with 5% Co (2), Ni (3), Mn (4), and Cu (5) calcined at 450 (a) and 650 °C (b)

In the diffuse reflectance spectra of cobalt-containing powders of titanium dioxide absorption bands in the region of 650–800 nm (Co2+ Td), 450–550 nm (Co2+ Oh), and 350–440 nm (Co3+ Oh), corresponding to d-d transitions in ions of cobalt of octahedral and tetrahedral coordination [21, 22] was observed (Fig. 3a, b curve 2). The absorption band at 350–440 nm is overlapped with the fundamental absorption band of titanium dioxide. According to [23], the presence of a band at 600–670 nm (Co2+ Td), along with the characteristic absorption bands of Co2+ Oh and Co3+ Oh, indicates the presence of spinel Co3O4 in samples. This d-transition is characterized by a high extinction which allows selecting a state of cobalt among others, even if it is a small amount [23].

According to [24], there are three allowed spin transitions from 3A2g to 3T2g 3T1g 3T1g(P) that are located in the range of 770–1430, 500–910, and 370–525 nm for the systems of six-coordinated octahedral nickel (II). The state corresponding to forbidden spin transition to 1Eg lies close to the 3T1g, so their considerable mixing occurs. Therefore, the doublet band is observed in the spectrum. The optical spectra of Ni2+ is characterized by absorption at 410 and 730 nm, which correspond to nickel ions in octahedral environment (Ni2+ Oh), and absorption at 525 and 650 nm, corresponding to Ni2+ ions in tetrahedral environment (Ni2+ Td) [25]. The absorption band of Ni2+ Oh, lying at 400–450 nm, is hard to distinguish from the fundamental absorption band of titanium dioxide (Fig. 3a, b curve 3). However, for the samples annealed at 650 °C, there is a distinct band with a maximum at 450 nm and a doublet at 750–850 nm. Three main characteristic absorption bands for nickel oxide (NiO) are observed at 407, 671, and 741 nm [24]. In the diffuse reflectance spectra of sample 5% Ni/TiO2 (650 °C), these bands are shifted to longer wavelengths (450, 743, and 837 nm, respectively), probably due to the distortion of the octahedral environment during the formation of nickel titanate (Fig. 3b).

The increase of Mn concentration in manganese-containing samples up to 5% (Fig. 3a, b curve 4) led to appearance of the shoulder at 550 nm in the diffuse reflectance spectra that corresponds to the transition in Mn3+ ions in an octahedral environment 5Eg → 5T2g [19, 21]. Characteristic absorption bands of Mn2+ Oh and Mn4+ Oh [24, 26] in the short-wavelength region (450 nm) are overlapped with the fundamental absorption bands of titanium dioxide.

The broad structureless absorption band with a maximum at 800 nm was observed in the diffuse reflectance spectra of powders of Cu2+/TiO2. The absorption in the spectral region 600–1100 nm may be indicative for the existence of the copper (II) with a tetrahedral structure or a similar distorted structure (Fig. 3a, b curve 5) It is known that divalent copper ions have the electron configuration of 3d9. Ions with d9 configuration as a rule exhibit the stoichiometric mobility. Only one term 2D belongs to this configuration, which splits into two terms 2T2 and 2E in a cubic field. In a tetrahedral field, the lower level is the first term and in the octahedral—the second term. The observed peak can be attributed to the 2Eg → 2T2g transition [19, 22, 27].

Photoelectrochemical Characterization and Electrocatalytic Activity of Mn+/TiO2 Films

Spectral dependences of photocurrent were measured for the TiO2 and Mn+/TiO2 electrodes produced via coating of Mn+/TiO2 films on Ti substrate (Fig. 4) to obtain the value of the band-gap energy. Photocurrent quantum yield for all of 1% M/TiO2 films is higher than that for undoped TiO2.

Fig. 4
figure 4

Quantum yield of photocurrent of 1% Mn+/TiO2 electrodes: TiO2 (1), Co/TiO2 (2), Ni/TiO2 (3), Mn/TiO2 (4), and Cu/TiO2 (5)

The enhancement of photocurrent efficiency indicated that Mn+ ion addition is beneficial to promote charge separation within nanostructured TiO2 film and to improve interfacial charge transfer process due to formation of impurity electron levels of 3d metals in the band gap of titanium dioxide [21, 28, 29], acting as traps of charge which retard the recombination process. It is well known that quantum yield of photoelectrochemical current η in semiconductors can be expressed as [30]:

$$ \eta =\frac{A}{hv}{\left( hv-{E}_g\right)}^m $$

where is the photon energy, m = 1/2 for the direct transition, and m = 2 for the indirect transition. For the tested Mn+/TiO2 compositions, photocurrent spectra were presented as (η × hν) 1/2= f(hν) dependence which was linear in the wide range of wavelength. Experimental data fit better to an indirect transition. Band gap (Eg) values were calculated [31, 32] by extrapolation of straight line of these dependences to the abscissa (Table 1). Eg values obtained by this method are located in the range of 2.88–3.09 eV (Table 1). For M/TiO2 films, the Eg values decrease with the increase of dopant content. That is probably associated with the formation of new phases. To test whether the narrower band gap is caused by a shift of the valence (Evb) or conduction band (Ecb) edges, the position of the flat band potential (Efb) of the catalysts was determined by the direct electrochemical measurements of photocurrent as a function of applied potential in aqueous 0.5 NaCl. Flat band potentials were estimated from i ph changes measured at the photocurrency maximum for TiO2 and Mn+/TiO2 films coated on to titanium substrate in aqueous 0.5 M NaCl plotted against applied potential by extrapolation straight line of these dependences to the abscissa. Flat band potential values (Table 1) for the TiO2 differ insignificantly and are comparable with the value from −0.47 to −0.49 V vs NHE, obtained at pH ≈ 7 for nitrogen-doped titanium dioxide [33] and E fb = −0.58 V measured for anatase single crystal [34].

Table 1 Photoelectrochemical characterization of M/TiO2 films (M–Co, Ni, Mn, Cu)

As followed from Table 1, increase of Mn+ content leads to the cathodic shift of the bottom of the conduction band ΔE cb along with E g decrease. The most significant changes of flat band potential values were observed for Cu-doped samples and 5% Co/TiO2 that probably related with coexistence of two valence states of dopant ions. As the location of the conduction band is a measure of the reduction power of the photogenerated electrons, we can predict the enhancing of catalytic activity in photoreduction processes.

The oxygen electroreduction process was investigated in physiological (0.9%) solutions of NaCl. It has been found that oxygen reduction polarization curves of TiO2 electrodes doped with Co (1–5%), Ni (1–5%), Mn (1–5%), and Cu (1–5%) exhibited only one polarographic current wave at potentials of −0.40 to −0.9 V (against silver-chloride reference electrode) (Fig. 5). This suggests that the reaction proceeds without the formation of intermediate H2O2 [35, 36], the number of electrons involved in the electroreduction of oxygen on the Mn+/TiO2 electrodes, is 2. For TiO2/Mn3+ (1%) sample, the polarization curves have not clearly defined threshold current (Fig. 5b, curve 1) but with the further potential cycling, their shape changes and takes the form characteristic of polarization curves for TiO2 with the limiting current −0.65–0.95 V (against silver-chloride reference electrode) (Fig. 5, curve 2).

Fig. 5
figure 5

a Current-voltage curves for oxygen reduction in solution of 0.9% NaCl at the electrodes: (1)—TiO2, (2)—TiO2/Ni2+, (3)—TiO2/Co2+, (4)—TiO2/Cu2+ (1% of dopant). b Current-voltage curves for oxygen reduction in solution of 0.9% NaCl at the TiO2/Mn3+ electrode: (1)—first cycle, (2)—after cycling; v = 10 mV s−1

The mechanism of oxygen reduction on the electrodes under investigation is determined by mixed kinetics. We have shown that the limiting oxygen reduction current for the semiconductor electrodes is diffusion current, the dependence of limiting current on dissolved oxygen concentration being linear.

The introduction of small amounts of a dopant (~1%) in the TiO2 film leads to an increase of catalytic activity, which manifests itself in the reduction half-wave reduction potential of O2 compared to unmodified samples. At a higher dopant content (>5%), the decreasing of catalytic activity for all 3d metals was observed, half-wave potential of oxygen reduction shifted in the cathodic region compared with TiO2 electrodes.

Photocatalytic Activity of Mn+/TiO2 Films

Photocatalytic activity of TiO2 and TiO2/Cu2+, TiO2/Co2+, TiO2/Mn3+, and TiO2/Ni2+ films has been tested in the photoreduction of toxic Cr(VI) to non-toxic Cr(III) ions in acid water solutions in the presence of environmentally important substrate EDTA as electron acceptor. This process has been taken as a model of real wastewaters, where oxidants and reductants are present together, for comparable studies of commercial samples and Pt/TiO2 powders [32]. The mechanism of photocatalytic Cr(VI) reduction in the presence of electron scavenger is well described in [37, 38]. Under irradiation in the presence of Mn+/TiO2 films, the changes in Cr(VI) concentration was followed by decrease of absorption band intensity at 349 nm, simultaneously the absorption at 550 nm increases due to non-toxic Cr(III) formation. Dependence of Cr(VI) to Cr(III) first order rate constants on of the dopant concentration presented in Table 2.

Table 2 First order rate constants (k′ × 105, s−1) Cr(VI) to Cr(III) ions photoreduction in the presence of TiO2 and Mn+/TiO2 (M–Co, Ni, Mn, Cu) films with different dopant concentrations

All doped films showed growth of photocatalytic activity compared with pure TiO2. The optimum dopant ion concentration is 1% for Co2+ and Mn3+; 5% for Cu2+and Ni2+. Creating the additional energy levels in the bandgap of semiconductor, dopant ions increase the time of recombination of photogenerated electrons and holes from the conduction and valence band of the TiO2 and increase the efficiency of charge separation.

Conclusions

Nanostructured Mn+/TiO2 films having mesoporous structure with an average pore size of 2.5–6 nm and specific surface area from 147 (pure TiO2) to 224 m2/g for manganese-containing samples were formed on glass and titanium substrates using template-assisted sol-gel method. After calcinations at 400 °C in the XRD patterns of annealed TiO2 films doped with nickel or cobalt ions, only anatase nanocrystalline phase (8–20 nm) was observed; incorporation of 5% manganese or cupper ions into TiO2 structure lead to the formation of rutile phase. The enhancement of photocurrent efficiency of metal-doped electrodes in comparison with undoped TiO2 indicates that Mn+ ion addition is beneficial to promote charge separation within mesoporous TiO2 film and to improve interfacial charge transfer process. For TiO2 films doped with transition metal ions, the Eg values decrease with the increase of dopant content associated with the formation of new phases. Increase in Mn+ content leads to the cathodic shift of the bottom of conduction band along with Eg decrease. Mn+/TiO2 (1%M–Co, Ni, Mn, Cu) electrodes with low dopant content possess high efficiency in electrocatalytic reduction of dissolved oxygen. Polarization curves of TiO2, TiO2/Ni2+, TiO2/Co2+/3+, and TiO2/Mn3+ electrodes contain only one current wave current; it means that oxygen reduction proceeds without the formation of an intermediate product H2O2. The films containing 5 w/w % Cu, Mn, Ni, and Co exhibited the higher photoactivity in the processes of Cr(VI) to Cr(III) photoreduction comparing to TiO2 one. With increasing of dopant content, the decreasing of electrocatalytic activity and gradual decrease in the reaction rate constant of Cr(VI) to Cr(III) photoreduction for all 3d metals was observed. Synthesized covering can be used as effective photocatalysts and sensor elements.