Ultrasonication effects on thermal and rheological properties of carbon nanotube suspensions
© Ruan and Jacobi; licensee Springer. 2012
Received: 5 August 2011
Accepted: 14 February 2012
Published: 14 February 2012
The preparation of nanofluids is very important to their thermophysical properties. Nanofluids with the same nanoparticles and base fluids can behave differently due to different nanofluid preparation methods. The agglomerate sizes in nanofluids can significantly impact the thermal conductivity and viscosity of nanofluids and lead to a different heat transfer performance. Ultrasonication is a common way to break up agglomerates and promote dispersion of nanoparticles into base fluids. However, research reports of sonication effects on nanofluid properties are limited in the open literature. In this work, sonication effects on thermal conductivity and viscosity of carbon nanotubes (0.5 wt%) in an ethylene glycol-based nanofluid are investigated. The corresponding effects on the agglomerate sizes and the carbon nanotube lengths are observed. It is found that with an increased sonication time/energy, the thermal conductivity of the nanofluids increases nonlinearly, with the maximum enhancement of 23% at sonication time of 1,355 min. However, the viscosity of nanofluids increases to the maximum at sonication time of 40 min, then decreases, finally approaching the viscosity of the pure base fluid at a sonication time of 1,355 min. It is also observed that the sonication process not only reduces the agglomerate sizes but also decreases the length of carbon nanotubes. Over the current experimental range, the reduction in agglomerate size is more significant than the reduction of the carbon nanotube length. Hence, the maximum thermal conductivity enhancement and minimum viscosity increase are obtained using a lengthy sonication, which may have implications on application.
Thermal conductivity and viscosity of a heat transfer fluid play an important role in efficiency improvement of thermal equipment and systems as: air-conditioning and refrigeration, transportation, electronic cooling, heating and ventilating, etc. Researchers have found many ways to enhance the thermal conductivity of a heat transfer fluid, including suspending solid particles into the fluid. However, micrometer or millimeter-sized particles suspended in the fluid usually settle and can cause corrosion and abrasion to the components and systems. Recently, developments in nanotechnology made nanometer-sized particles available. In 1995, Choi and Eastman  firstly introduced the nanometer-sized particles (nanoparticles) into heat transfer fluids and coined the term 'nanofluid.'
Many researchers found that dispersing a small amount of nanoparticles into a heat transfer fluid can enhance its thermal conductivity dramatically, and the enhancement could be beyond that expected from the conventional mixing theory, such as Maxwell theory  and Hamilton-Crosser theory . Eastman et al.  observed a 40% thermal conductivity by dispersing 0.3 vol% copper nanoparticles into ethylene glycol. Choi et al.  investigated the thermal conductivity of carbon nanotube-oil suspensions and obtained a 150% enhancement for the nanofluid with a concentration of 1.0%. Das et al.  explored temperature effects on the thermal conductivity enhancement of nanofluids and found that dispersion of nanoparticles into the fluid can significantly enhance its thermal conductivity, and a larger enhancement can be observed at an elevated temperature. For the viscosity of nanofluids, some researchers found no significant change compared to the base fluid . However, other researchers also noticed a remarkable increase in viscosity for the fluid with nanoparticles. Murshed et al.  observed 60% and 80% viscosity increases for Al2O3-water and TiO2-water nanofluids with concentrations of 3 vol%, which is more significant than the predictions of Krieger-Dougherty's  and Nielsen's models . The viscosity of Al2O3-water nanofluids prepared by Pak and Cho  was almost three times higher than that of pure water. Ruan and Jacobi  obtained no significant falling-film convective heat transfer enhancement and attributed it to a 12.5% viscosity increase and 4.6% thermal conductivity enhancement that they had observed for Al2O3-water nanofluids with concentrations of up to 2 vol%. Wang et al.  measured the viscosity of the same kind of nanofluids with different dispersion techniques, and stated that the nanofluid could have a lower viscosity if the particles were better dispersed. Hence, the nanofluid preparation could be a key to determine the performance of the nanofluids.
Generally, there are two methods to disperse the nanoparticles into base fluids: a so-called one-step method and a two-step method . The two-step method is widely used since a larger amount of nanofluid can be prepared at one time. Moreover, the two-step method is suitable for nonmetallic nanoparticles and base fluids with high vapor pressures. When preparing nanofluids by the two-step method, nanoparticles are dispersed into the base fluid, and then the suspension is treated by a mechanical method to reduce aggregation in the suspension. Ultrasonication is probably the most widely used and most effective mechanical technique for this purpose. Many researches use a bath or tip sonicator to treat their nanofluid samples [14–16]; however, very limited work of ultrasonication effects on the nanofluid preparation is reported in the open literature. Amrollahi et al.  investigated the ultrasonication time effects on sediment and the thermal conductivity of the carbon nanotube-ethylene glycol nanofluids and found that thermal conductivity of the nanofluids increased with sonication time. Yang et al.  explored the sonication energy/time impact on thermal conductivity of nanotube-oil suspensions and observed a decreased thermal conductivity with an increasing sonication energy/time. They also investigated the sonication energy effects on steady-shear viscosity of nanotube-oil suspensions and found that the viscosity decreased with increased sonication energy.
In this study, the ultrasonication effects on thermal conductivity and viscosity of ethylene glycol-based multiwall carbon nanotube [MWCNT] nanofluids are explored. (Sun Innovations Inc., Fremont, CA, USA) Optical microscope, scanning electron microscope [SEM] and transmission electron microscope [TEM] images of samples, subjected to different sonication times, are used to explore the sonication effects on the size of agglomerates and the length of the nanotubes, which are significant factors affecting the thermal conductivity and the viscosity of the nanofluids. The results are compared to the available literature and possible explanations for the observed behavior are offered.
Agglomerate and particle size observation
The size of agglomerates in the nanofluids was examined using an optical microscope. At least four images at different locations were recorded for each nanofluid sample to ensure the accuracy of the test. The images recorded with the microscope were analyzed by standard image processing methods, and the average sizes of agglomerates and their uncertainties were determined. The lengths of MWCNTs in suspensions at different sonication times were determined using TEM. Since the quantity of MWCNTs in each TEM sample was limited due to the method of TEM sample preparation, at least five TEM samples were prepared for each nanofluid sample and four images for each TEM sample were recorded. The TEM images were also analyzed using standard image processing methods, and the average lengths of MWCNTs and their uncertainties were obtained. The standard image processing methods included pixelization, threshold definition, binary conversion, and geometry analysis.
Thermal conductivity and viscosity measurements
Thermal conductivity, k, of the suspensions was measured using a manufacturer-calibrated KD2-pro thermal property meter (Decagon Devices, Pullman, WA, USA) at the room temperature (20°C). The instrument is based on the hot-wire method. The probe (60 mm in length and 1.3 mm in diameter) of the KD2-pro thermal property meter integrates a heating element and a thermometer. Both the heat output and the temperature rise of the probe were recorded and sent to a microprocessor to calculate thermal properties of the test fluid. The uncertainty of the KD2-pro for thermal conductivity measurement as indicated by the manufacturer is ± 5%; however, by repeating measurements for the same fluid for more than 50 times, it was found that the repeatability, which is relevant in determining changes in thermal conductivity was ± 3%. Since the MWCNT-ethylene glycol nanofluid behaved as a non-Newtonian fluid, the viscosity, μ, was measured using a stress-controlled rotational rheometer at 20°C. The system had a torque range of 0.5 μNm-100 mNm, and a resolution of 1 nNm. A 4°/40 mm cone-plate measurement unit was used. The test sample was placed on the 20°C thermostat plate with the temperature maximum deviation of ± 0.01°C, after well shaken in the test tube. Once the temperature of the sample reached a steady state, the measurements were started. As the shear stress was applied, the rotational speed of the cone and cone dimensions gave the shear rate. The start and end shear stresses were 0.02 and 5.5 Pa, respectively, and the shear rate range was 10 to approximately 100 s-1. The apparent viscosity was calculated by the power law model. The measurements were repeated for five times for each test sample to ensure the accuracy, and the maximum deviation was found to be less than 5%.
Results and discussion
In addition to changes in agglomerate size, it is also apparent from Figure 10 that the morphology of the agglomerates varied with sonication time. In the as-received condition, the MWCNTs have a large aspect ratio (length/diameter), and they were highly entangled (see Figure 1). Upon dispersion in the base fluid and sonication, the agglomerated MWCNTs appear to go through a two-stage morphological change. In the first stage, sonication appears to loosen the agglomerations, without much impact on the length of the MWCNTs: Figure 10a,b,c suggest this loosening, as progressively longer sonication time result in 'fluffier' agglomerations, with the appearance of fragmented MWCNTs in Figure 10c. With lengthier sonication times, a second stage ensues, and the entangled MWCNTs begin to break: Figure 10c,d,e shows this process. The viscosity behavior supports this description of a two-phase process. A loosening of the agglomerations apparently results in an increase in viscosity; however, once the second stage is entered and the MWCNTs begin to break up, the viscosity begins to decrease (see Figure 7). These findings are unlikely to be quantitatively general for other base fluids; i.e., there is no reason to expect that the increase in conductivity and the maximum increase in viscosity will be quantitatively the same for other base fluids. However, the trends manifested by the ethylene glycol-based MWCNT nanofluid are anticipated with other base fluids because the two-stage process of loosening agglomerations and then breaking up of the MWCNTs is expected with sonication in other fluids. Therefore, an increasing thermal conductivity and an increasing then decreasing viscosity with sonication time are expected. Moreover, it is expected that for a less viscous base fluid, such as water, for the duration of the first stage might be quite shorter than that of ethylene glycol.
Length of the carbon nanotube
where B and n are constants, and t is the sonication time.
The data in Figures 13 and 14 were fit to curves of the forms given by (Equations 1 and 2). The values of the constants and the coefficients of determination, R2, are shown in the figures. The value of n found by Yang et al.  was -0.2742, which differs by 9.6% from that found in the current work; however, this is very likely a base-fluid effect. Yang et al.  employed oil as their base fluid. It should also be noted that Yang et al.  reported a decrease in thermal conductivity due to a decrease in carbon nanotube length. However, in the current work, the thermal conductivity increased with an increased sonication time. In the current work and in the work of Yang et al. , the as-received nanotubes had aspect ratios of about 300. However, due to the different base fluids, the changes in aspect ratio with sonication energy were different. Yang and co-workers observed a sharp decrease in the aspect ratio from 300 to 50 with a sonication specific energy input of 2.4 × 105 kJ/m3. They also observed an aspect ratio of less than 50 with a sonication specific energy input of more than 2.4 × 105 kJ/m3. In contrast, the current data show that with a sonication specific energy input of 2.4 × 105 kJ/m3, the aspect ratio decreased from 300 to 215. Hence, in the current work, the aspect ratio was much larger than that found by Yang and co-workers, after sonication with the same specific energy input. Even when the energy input has reached 5 × 106 kJ/m3, the aspect ratio was larger than 50 in the current work. Apparently, in the current work, the effect of a decrease in aspect ratio on thermal conductivity is not strong compared to the thermal conductivity increase induced by reduction of agglomerate size. Moreover, Figures 13 and 14 suggest that further sonication treatment (with a sonication specific energy input exceeding 5 × 106 kJ/m3) may not decrease the aspect ratio significantly, because the aspect ratio asymptotically approaches a value near 50 with energy input.
where Dagg is the agglomerate size, with the units of micrometer. The viscosity is plotted against the nanotube aspect ratio and the agglomerate size at different shear rates in Figure 16. The viscosity reached its maximum at a nanotube aspect ratio of 143.2 and an agglomerate size of 18.5.
The sonication effects in the preparation of ethylene glycol-based MWCNT nanofluids were investigated both macroscopically and microscopically. In particular, sonication time/energy effects on thermal conductivity and viscosity of MWCNT nanofluids were explored. The thermal conductivity of the nanofluids increased nonlinearly with an increase in sonication specific energy input. The ethylene glycol-based MWCNT suspension behaved as a non-Newtonian fluid. With an increased shear rate, the viscosity of the nanofluid decreased. However, at a fixed shear rate, the viscosity of the nanofluid increased and then decreased with sonication specific energy input, and the maximum viscosity occurred at a sonication specific energy input of about 1.44 × 105 kJ/m3. Using microscopy and standard image analysis tools, the MWCNT agglomeration size and aspect ratio were quantified. Images were analyzed, and the results were used to explain the thermal and rheological behavior of the nanofluids. The sonication cannot only break the agglomerates, but also reduce the aspect ratio of carbon nanotubes. In the current experimental range, the thermal conductivity increases with sonication time/energy because the effect on breaking agglomerates was more significant than the effects related to reducing the MWCNT lengths. However, the viscosity of nanofluid increased during the first 40 min of sonication because agglomerates were loosened before they were broken. Thereafter, agglomerates were broken, and the viscosity of nanofluids decreased with time until it approached that of the base fluid.
The authors thank Prof. Jennifer A. Lewis and David Lorang in Frederick Seitz Materials Research Laboratory and the Department of Materials Science and Engineering for their assistance in obtaining the viscosity data of ethylene glycol-based nanofluids with a rheometer. The SEM and TEM images were taken in the Frederick Seitz Materials Research Laboratory Central Facilities, University of Illinois, which are partially supported by the U.S. Department of Energy under grant nos. DE-FG02-07-ER46453 and DEFG02-07-ER46471.
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